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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Drive Axle >> Repair Instructions >> Differential Replacement >> Installation Procedure

Installation Procedure

  1. Install the ring gear, if necessary. Refer to Drive Pinion and Ring Gear Replacement .
  2. Install the differential side bearings, if necessary. Refer to Differential Side Bearings Replacement .
  3. Lubricate the differential side bearings with axle lubricant. Use the proper fluid.
  4. Place the case, with the bearing cups installed, into the axle housing.

    Support the case in order to keep the case from falling out of the axle housing.

    Fig 1: Placing Case With Bearing Cups Installed, Into Axle Housing
    G01670956Courtesy of GENERAL MOTORS CORP.
  5. Install the bearing caps and the bolts.

    Do not torque the bearing cap bolts at this time.

  6. Adjust the differential side bearing preload. Refer to Differential Side Bearing Preload Adjustment .
  7. Adjust the backlash. Refer to Backlash Adjustment .
  8. Perform a gear tooth contact pattern check. Refer to Gear Tooth Contact Pattern Inspection .
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  9. Tighten the bearing cap bolts.

    Tighten 

    Tighten the bearing cap bolts to 75 N.m (55 lb ft).

  10. Install the axle shafts. Refer to Rear Axle Shaft Replacement .
    Fig 2: Installing Bearing Caps And Bolts
    G01670957Courtesy of GENERAL MOTORS CORP.
  11. Install the rear axle housing cover and a new gasket. Refer to Rear Axle Housing Cover and Gasket Replacement .
  12. Install the brake drums (if equipped).
  13. Install the brake rotors (if equipped). Refer to BRAKE ROTOR -- REAR in Disc Brakes.
  14. Install the brake calipers (if equipped). Refer to BRAKE CALIPER -- REAR in Disc Brakes.
  15. Install the tire and wheel assemblies. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION in Tires and Wheels.
  16. Fill the axle with lubricant. Use the proper fluid.
  17. Lower the vehicle.