LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Astro Van Passenger, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 825 (Body Rear End) >> Repair Instructions >> Lift Gate Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Safari and 2003 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. With an assistant, install the liftgate (1) to the vehicle.
  2. Install the hinge stud through the holes in the gasket and the roof panel.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the hinge nuts (5) with new washers in order to prevent water leaks.

    Tighten 

    Tighten the hinge nuts to 12 N.m (106 lb in).

    Fig 1: Installing Hinge Nuts
    G01567327Courtesy of GENERAL MOTORS CORP.
  4. Install the liftgate strut clips (4).
    Fig 2: Installing Liftgate Strut Clips
    G01567328Courtesy of GENERAL MOTORS CORP.
  5. Install the wiring harness and the hose assembly for the power lock actuator and the wiper washer motor.
  6. Install the liftgate garnish molding. Refer to GARNISH MOLDING REPLACEMENT - LIFT GATE .
    Fig 3: Installing Power Lock Actuator Wiring Harness And Conduit Assembly
    G01567329Courtesy of GENERAL MOTORS CORP.
scientia non olet · About LEMON Manuals