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Home >> Chevrolet >> 2002 >> Astro Van Passenger, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 802 (Heating, Ventilation And Air Conditioning) >> Repair Instructions >> Evaporator Tube Replacement (C60) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 GMC Safari and 2003 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the air cleaner. Refer to AIR CLEANER ASSEMBLY in Removal & Installation.
  2. Recover the refrigerant from the system. Refer to REFRIGERANT RECOVERY AND RECHARGING .
  3. Loosen the evaporator tube nut at the evaporator.
  4. Remove the evaporator tube (2) from the evaporator.
    Fig 1: Removing Evaporator Tube From Evaporator
    G01645563Courtesy of GENERAL MOTORS CORP.
  5. Remove the O-ring seal.
  6. Remove the grille. Refer to GRILLE REPLACEMENT in Exterior Trim.
  7. Loosen the evaporator tube nut at the condenser.
  8. Remove the evaporator tube (2) from the condenser (4).
  9. Remove the O-ring seal.