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Home >> Chevrolet >> 2002 >> Astro Van Passenger, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 802 (Heating, Ventilation And Air Conditioning) >> Repair Instructions >> Air Outlet Duct Replacement - Auxiliary >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Safari and 2003 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the air outlet duct to the vehicle.
    Fig 1: Installing Air Outlet Duct - Auxiliary
    G01645718Courtesy of GENERAL MOTORS CORP.
  2. Install the top edge of the duct into the headliner duct.
  3. Swing the bottom edge of the duct into the fourth pillar.
  4. Swing the bottom edge of the duct into place over the auxiliary evaporator module.
  5. Slide the bottom half of the duct down onto the auxiliary evaporator module.
    NOTE: Refer to FASTENER NOTICE in Caution and Notices.
  6. Tighten the set screw on the side of the duct.

    Tighten 

    Tighten the set screw on the side of the duct to 2 N.m (18 lb in).

  7. Install the left fourth pillar garnish molding. Refer to TRIM REPLACEMENT -- FOURTH PILLAR -- LEFT in Interior Trim.
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