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Home >> Chevrolet >> 2002 >> Astro Van Passenger, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 801 (Front Suspension System) >> Repair Instructions >> Upper Control Arm Bushings Replacement (RWD) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Safari and 2003 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the upper control arm shaft into the upper control arm.
    Fig 1: Installing Upper Control Arm Shaft Into Upper Control Arm
    G01646269Courtesy of GENERAL MOTORS CORP.
  2. Install the upper control arm bushings into the upper control arm. Use the J 22269-01  and a short piece of pipe that is the same outer diameter as the rubber bushing.
    Fig 2: Installing Upper Control Arm Bushings Into Upper Control Arm
    G01646270Courtesy of GENERAL MOTORS CORP.
  3. Tighten the J 22269-01  until the bushing is positioned on the shaft and the control arm as shown. The measurement should be 12.8-13.8 mm (0.48-0.52 in) on both ends.
    Fig 3: Positioning Bushing On Shaft And Control Arm
    G01646271Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the upper control arm shaft retainers and the retaining nuts.

    Tighten 

    Tighten the upper control arm shaft retaining nuts to 115 N.m (85 lb ft).

    Fig 4: Installing Upper Control Arm Shaft Retainers And Retaining Nuts
    G01646272Courtesy of GENERAL MOTORS CORP.
  5. Install the upper control arm to the vehicle. Refer to UPPER CONTROL ARM REPLACEMENT (RWD)  or UPPER CONTROL ARM REPLACEMENT (AWD)  .