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Home >> Chevrolet >> 2002 >> Astro Van Passenger, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 794 (Lighting Systems) >> Repair Instructions >> Headlamp Replacement - Composite >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Safari and 2003 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the headlamp bulbs.
  2. Connect the headlamp electrical connectors.
  3. Install the headlamp assembly.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the bolts in order to retain the composite headlamp.

    Tighten 

    Tighten the composite headlamp bolts to 12.5 N.m (110 lb in).

    Fig 1: Installing Composite Headlamp
    G01566229Courtesy of GENERAL MOTORS CORP.
  5. Install the corner capsule.
  6. Install the corner capsule screw.

    Tighten 

    Tighten the corner capsule screw to 5 N.m (44 lb in).

  7. Close the hood.
    Fig 2: Corner Capsule To Composite Headlamp Screw
    G01566230Courtesy of GENERAL MOTORS CORP.
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