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Home >> Chevrolet >> 2002 >> Astro Van Passenger, AWD >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior Body Panels >> Body Rear End >> Repair Instructions >> Handle & Lock Cylinder - Rear Door Outside >> Installation Procedure

Installation Procedure

  1. Install the clip to the lock cylinder (3).
  2. Install the lock cylinder to the door.
  3. Install the lock cylinder retainer (1).
  4. Install the control rod to the lock cylinder through the clip.
  5. Install the door lock shield.
  6. Install the license plate housing.
    7. NOTE: Refer to FASTENER NOTICE in GM Vehicles Cautions & Notices.
  7. Install the license plate housing bolts. Tighten:  Tighten the bolts to 4 N.m (35 lb in).
  8. Install the license lamp bolts. Tighten:  Tighten the bolts to 4 N.m (35 lb in).
    9. Fig 1: Removing & Installing Rear Door Outside Lock Cylinder
    G02507128Courtesy of GENERAL MOTORS CORP.
  9. Install the clip to the outside handle.
  10. Install the outside handle to the door.
  11. Install the outside handle nuts. Tighten:  Tighten the nuts to 7 N.m (62 lb in).
    12. Fig 2: Removing & Installing Rear Door Outside Handle
    G02507129Courtesy of GENERAL MOTORS CORP.
  12. Install the control rod (1) to the outside handle through the clip.
  13. Install the water deflector. Refer to Water Deflector Replacement  .
  14. Install the trim panel. Refer to TRIM PANEL REPLACEMENT - REAR DOOR (CARGO DOORS)  or TRIM PANEL REPLACEMENT - REAR DOOR (E54)  .
    15. Fig 3: Identifying Rear Door Outside Handle & Lock Cylinder Rods
    G02507130Courtesy of GENERAL MOTORS CORP.
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