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Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle -- 4T65-E - Service & Repair >> Repair Instructions >> Output Shaft Replacement (M76) >> Removal Procedure

Removal Procedure

  1. Remove the Engine /Transaxle assembly. Refer to ENGINE REPLACEMENT .
  2. Remove the transfer case assembly. Refer to TRANSFER CASE ASSEMBLY REPLACEMENT
    Fig 1: Placing J 42562 Between End Of Output Shaft & Differential Pinion Shaft (Installing Output Shaft Replacement)
    G01812621Courtesy of GENERAL MOTORS CORP.
  3. Rotate the differential carrier until the end of the output shaft can be seen and the differential pinion shaft (701) is in a horizontal position.
  4. Place the between J 42562  the end of the output shaft and the differential pinion shaft.
  5. Using a hammer, hit the end of the axle removal tool in order to compress the output shaft compression ring (512) and push the output shaft through the differential side gear.
  6. Remove the differential carrier (700).
    Fig 2: Installing Output Shaft & Left Wheel Opening
    G01812622Courtesy of GENERAL MOTORS CORP.
  7. Using snap ring pliers remove the compression ring (512) from the output shaft.

    Important:  Be careful not to damage the bearing on the output shaft.

  8. Remove the output shaft through the left wheel opening.
  9. Inspect the output shaft (510) and the bearing (511) for the following:
    • A cracked or deformed bearing cage
    • Damaged bushing journals
    • Stripped splines
    • A damaged retainer ring groove
    Fig 3: Inspecting Output Shaft For Damage
    G01812623Courtesy of GENERAL MOTORS CORP.
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