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Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle -- 4T65-E - Service & Repair >> Repair Instructions >> Output Shaft Replacement (M15) >> Removal Procedure

Removal Procedure

  1. Remove the case extension housing. Refer to Case Extension Housing Replacement 
  2. Disconnect the left drive axle from the transaxle. Refer to WHEEL DRIVE SHAFT REPLACEMENT -- FRONT .
  3. Rotate the differential carrier until the end of the output shaft can be seen and the differential pinion shaft (701) is in a horizontal position.
  4. Place the J 42562  between the end of the output shaft and the differential pinion shaft.
  5. Using a hammer, hit the end of the axle removal tool in order to compress the output shaft compression ring (512) and push the output shaft through the differential side gear.
  6. Remove the differential carrier (700).
    Fig 1: Placing J 42562 Between End Of Output Shaft & Differential Pinion Shaft (Removing Output Shaft Replacement)
    G01812617Courtesy of GENERAL MOTORS CORP.
  7. Using snap ring pliers remove the compression ring from the output shaft.

    Important:  Be careful not to damage the bearing on the output shaft.

  8. Remove the output shaft through the left wheel opening.
    Fig 2: Removing Output Shaft & Left Wheel Opening
    G01812618Courtesy of GENERAL MOTORS CORP.
  9. Inspect the output shaft (510) and the bearing (511) for the following:
    • A cracked or deformed bearing cage
    • Damaged bushing journals
    • Stripped splines
    • A damaged retainer ring groove
    Fig 3: Inspecting Output Shaft For Damage
    G01812619Courtesy of GENERAL MOTORS CORP.
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