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Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 909 (Heating, Ventilation & Air Conditioning) >> Repair Instructions >> Evaporator Tube Replacement - Outlet >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2002 Pontiac Montana, 2002 Oldsmobile Silhouette, and 2002 Chevrolet Venture. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the air cleaner assembly.
  2. Disconnect the cruise control module electrical connector.
  3. Remove the cruise control module from the mounting bracket and reposition aside.
    4. Fig 1: Cruise Control Module Mounting Bracket
    G01827860Courtesy of GENERAL MOTORS CORP.
  4. Remove the cruise control module mounting bracket bolts.
  5. Remove the cruise control module mounting bracket.
  6. Recover the refrigerant from the A/C system. Refer to Refrigerant Recovery and Recharging .
  7. Remove the wiper module cover. Refer to WIPER MODULE COVER REPLACEMENT .
  8. Remove the left wiper arm linkage nuts. Reposition the left wiper arm linkage for access.
  9. Disconnect the vacuum hose from the booster and reposition.
    10. Fig 2: Evaporator Outlet Tube Nut At TXV
    G01827861Courtesy of GENERAL MOTORS CORP.
  10. Remove the evaporator outlet tube to TXV nut.
  11. Disconnect the evaporator outlet tube and evaporator inlet tube from the TXV.
  12. Disconnect the evaporator inlet tube from the evaporator outlet tube.

    Important:  Cap or tape the open A/C refrigerant tubes and A/C refrigerant components immediately to prevent system contamination

  13. Cap or tape the TXV.
    14. Fig 3: Evaporator Outlet Tube Bracket Bolt
    G01827862Courtesy of GENERAL MOTORS CORP.
  14. Remove the evaporator outlet tube bracket bolt.
  15. Disconnect the electrical connector on the evaporator outlet tube bracket.
    16. Fig 4: Evaporator Outlet Tube To Suction Hose Fitting Bolt
    G01827863Courtesy of GENERAL MOTORS CORP.
  16. Remove the evaporator outlet tube to suction hose fitting bolt (1).
  17. Disconnect the evaporator outlet tube from the compressor suction hose.
  18. Cap or tape the compressor suction hose.
  19. Remove the evaporator outlet tube from the vehicle.
  20. Remove and discard the sealing washers.
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