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Removal Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Lower RH Side Window Defogger Outlet Duct
    GM95649Courtesy of GENERAL MOTORS CORP.
  1. Remove the front floor kick-up panel. Refer to Kick-Up Panel Replacement - Front Floor in Interior Trim.
  2. Remove the cover from the I/P electrical center.
  3. Remove the I/P upper trim pad. Refer to Trim Pad Replacement - Instrument Panel (I/P) Upper in Instrument Panel, Gages and Console.
  4. Disconnect the RH side window defogger outlet duct - lower from the windshield defroster duct, then reposition the side window defogger outlet duct forward.
  5. Remove the defroster door actuator.
  6. Remove the I/P lower insulator panel - RH. Refer to Closeout/Insulator Panel Replacement - Right in Instrument Panel, Gages and Console.
  7. Remove the lower half of the RH floor air outlet duct.

    Using a flat bladed tool, release the retaining tabs, then remove the lower duct.

    8. Fig 2: Floor Air Outlet Duct & Retaining Screws
    GM95650Courtesy of GENERAL MOTORS CORP.
  8. Remove the floor air outlet duct retaining screws.
  9. Reposition the floor air outlet duct downward to better access the air temperature actuator.
    10. Fig 3: Right Air Temperature Actuator Electrical Connector
    GM295333Courtesy of GENERAL MOTORS CORP.
  10. Disconnect the air temperature actuator electrical connector.
    11. Fig 4: Right Air Temperature Actuator Screws
    GM295335Courtesy of GENERAL MOTORS CORP.
  11. Remove the air temperature actuator screws.
  12. Remove the air temperature actuator.
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