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Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 809 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Pedal Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Cruise Control Release Switch Electrical Connector
    GM71493Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  1. Disconnect the negative battery cable.
  2. Remove the left I/P lower insulator panel. Refer to Closeout/Insulator Panel Replacement - Left in Instrument Panel, Gages and Console.
  3. Disconnect the cruise control release switch electrical connector.
    4. Fig 2: Cruise Control Release Switch Bracket & Retaining Bolts
    GM71494Courtesy of GENERAL MOTORS CORP.
  4. Remove the cruise control release switch bracket retaining bolts.
  5. Remove the cruise control release switch, with bracket.
    6. Fig 3: View Of Master Cylinder Push Rod To Clutch Pedal
    GM71474Courtesy of GENERAL MOTORS CORP.
  6. Remove the clutch master cylinder rod retainer.
  7. Disconnect the clutch master cylinder rod from the clutch pedal.
    8. Fig 4: Clutch Actuator Cylinder Hose
    GM71473Courtesy of GENERAL MOTORS CORP.
  8. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  9. Remove the clutch actuator cylinder hose from the hose retaining clip.
    10. Fig 5: Clutch Master Cylinder & Dash Panel
    GM71475Courtesy of GENERAL MOTORS CORP.
  10. Lower the vehicle. Leave the vehicle on the hoist.
  11. Remove the windshield washer solvent container. Refer to Washer Solvent Container Replacement in Wipers/Washer Systems.
  12. Rotate the clutch master cylinder counterclockwise 45 degrees.
  13. Release the clutch master cylinder from the dash panel.
  14. Move the clutch master cylinder away from the dash panel approximately 25 mm (1 in).
    15. Fig 6: Driver Foot Rest Bracket, Retaining Bolt & Dash Panel Stud
    GM71483Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Prior to disassembly take note of the direction of the clutch pedal assist spring and its relationship to the clutch pedal.
  15. Push down on the clutch pedal to release the pedal assist spring.
  16. Finesse the spring from the clutch pedal bracket.
  17. Remove the driver foot rest bracket retaining bolt.
  18. Remove the driver foot rest bracket retaining nut.
  19. Remove the driver foot rest bracket from the vehicle.
  20. Remove the driver foot rest spacer from the dash panel stud.
    21. Fig 7: Clutch Pedal Position Switch & Clutch Start Switch Electrical Connector
    GM71479Courtesy of GENERAL MOTORS CORP.
  21. Disconnect the clutch pedal position switch, clutch start switch electrical connector.
    22. Fig 8: Clutch Pedal Bracket, Stud & Anchor Plate
    GM71482Courtesy of GENERAL MOTORS CORP.
  22. Remove the clutch pedal bracket mounting nuts.
  23. Remove the clutch pedal bracket stud anchor plate.
  24. Remove the clutch pedal and bracket assembly from the vehicle.
    25. Fig 9: Clutch Pedal, Bolt & Nut
    GM71477Courtesy of GENERAL MOTORS CORP.
  25. Remove the clutch pedal bolt.
  26. Remove the clutch pedal nut.
  27. Remove the clutch pedal from the clutch pedal bracket.
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