LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 789 (Engine Mechanical (On-Vehicle)) >> Repair Instructions >> Intake Manifold Replacement - Upper >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Montana, 2002 Oldsmobile Silhouette, and 2002 Chevrolet Venture. However, it is still accessible from the selected car via links, so may be relevant.
  1. If removed, install the throttle body. Refer to THROTTLE BODY .
    Fig 1: Throttle Body Assembly
    G01828704Courtesy of GENERAL MOTORS CORP.
  2. Install the upper intake manifold gasket.
    Fig 2: Upper Intake Manifold Gasket
    G01828705Courtesy of GENERAL MOTORS CORP.
  3. Install the upper intake manifold.
    Fig 3: Upper Intake Manifold
    G01828706Courtesy of GENERAL MOTORS CORP.
  4. Install the MAP sensor and the bracket. Refer to MANIFOLD ABSOLUTE PRESSURE SENSOR .
    Fig 4: MAP Sensor & Bracket
    G01828707Courtesy of GENERAL MOTORS CORP.
  5. Install the upper intake manifold studs and bolts.
    Fig 5: Upper Intake Manifold Studs & Bolts
    G01828708Courtesy of GENERAL MOTORS CORP.
  6. Install the EGR valve. Refer to EGR VALVE .
  7. Connect the vacuum hose connections to the upper intake manifold.
    • Heater and air conditioning vacuum source hose
    • Fuel pressure regulator
  8. Connect the vacuum brake booster hose to the upper intake manifold. Refer to POWER BRAKE BOOSTER CHECK VALVE AND/OR HOSE REPLACEMENT .
  9. Install and connect the emission control vacuum harness.
    Fig 6: Emission Control Vacuum Harness
    G01828709Courtesy of GENERAL MOTORS CORP.
    10. Fig 7: Vacuum Hoses To EVAP Canister Purge Solenoid Valve
    G01828713Courtesy of GENERAL MOTORS CORP.
  10. Connect the vacuum hose to the MAP sensor and the upper intake manifold.
    Fig 8: Vacuum Hose To MAP Sensor & Upper Intake Manifold
    G01828710Courtesy of GENERAL MOTORS CORP.
  11. Connect the wiring harness to the MAP sensor.
    Fig 9: Wiring Harness To MAP Sensor
    G01828711Courtesy of GENERAL MOTORS CORP.
  12. Install the ignition coil bracket with the coils.
    Fig 10: Ignition Coil Bracket With Coils
    G01828712Courtesy of GENERAL MOTORS CORP.
  13. Install the EVAP canister purge solenoid valve. Refer to EVAP CANISTER VENT VALVE .
  14. Connect the vacuum hoses to the EVAP canister purge solenoid valve.
  15. Connect the throttle body heater hoses. Refer to THROTTLE BODY HEATER HOSE REPLACEMENT - INLET and THROTTLE BODY HEATER HOSE REPLACEMENT - OUTLET .
  16. Connect the engine left side spark plug wire harness attachment clip. Refer to SPARK PLUGS .
  17. Connect the engine left side spark plug wires. Refer to SPARK PLUGS .
  18. Connect the wiring harness connectors to the throttle body. Refer to THROTTLE BODY .
  19. Install the accelerator control and cruise control cables with bracket to the throttle body. Refer to ACCELERATOR CONTROLS CABLE BRACKET .
  20. Install the throttle body air inlet duct.
  21. Fill the cooling system with engine coolant. Refer to DRAINING AND FILLING COOLING SYSTEM .
scientia non olet · About LEMON Manuals