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Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 789 (Engine Mechanical (On-Vehicle)) >> Repair Instructions >> Cylinder Head Replacement - Right >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Montana, 2002 Oldsmobile Silhouette, and 2002 Chevrolet Venture. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Cylinder Head Gasket
    G01828796Courtesy of GENERAL MOTORS CORP.
  1. Install the cylinder head gasket.
    2. Fig 2: Cylinder Head
    G01828797Courtesy of GENERAL MOTORS CORP.
  2. Install the cylinder head.
    NOTE: Refer to FASTENER NOTICE .
    3. Fig 3: Cylinder Head Bolts Tightening Sequence
    GM826677Courtesy of GENERAL MOTORS CORP.
  3. Install NEW cylinder head bolts.

    Tighten 

    Tighten the bolts in sequence to 60 N.m (44 lb ft).

    Turn the bolts an additional 95 degrees using the J 36660-A  .

  4. Install the engine right side spark plugs. Refer to SPARK PLUGS .
  5. Install the engine right side exhaust manifold. Refer to EXHAUST MANIFOLD REPLACEMENT - RIGHT .
  6. Install the engine right side spark plug wires to the spark plugs. Refer to SPARK PLUGS .
  7. Install the exhaust crossover pipe. Refer to EXHAUST CROSSOVER PIPE REPLACEMENT .
  8. Install the pushrods and valve rocker arms. Refer to Valve Rocker Arm and Push Rod Replacement .
  9. Install the lower intake manifold. Refer to INTAKE MANIFOLD REPLACEMENT - Lower .
  10. Install the upper intake manifold. Refer to INTAKE MANIFOLD REPLACEMENT - Upper .
  11. Fill the engine with new engine oil. Refer to Engine Oil and Oil Filter Replacement .
  12. Fill the cooling system with engine coolant. Refer to DRAINING AND FILLING COOLING SYSTEM .
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