LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 789 (Engine Mechanical (On-Vehicle)) >> Repair Instructions >> Cylinder Head Replacement - Left >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Montana, 2002 Oldsmobile Silhouette, and 2002 Chevrolet Venture. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Cylinder Head Gasket
    G01828791Courtesy of GENERAL MOTORS CORP.
  1. Install the cylinder head gasket.
    2. Fig 2: Cylinder Head
    G01828792Courtesy of GENERAL MOTORS CORP.
  2. Install the cylinder head.
    NOTE: Refer to FASTENER NOTICE .
    3. Fig 3: Cylinder Head Bolts Tightening Sequence
    GM826677Courtesy of GENERAL MOTORS CORP.
  3. Install NEW cylinder head bolts.

    Tighten 

    Tighten the bolts in sequence to 60 N.m (44 lb ft).

    Turn the bolts an additional 95 degrees using the J 36660-A  .

  4. Install the engine left side exhaust manifold. Refer to EXHAUST MANIFOLD REPLACEMENT - LEFT .
  5. Install the engine left side spark plugs. Refer to SPARK PLUGS .
  6. Install the engine left side spark plug wires to the spark plugs. Refer to SPARK PLUGS .
  7. Install the oil level indicator tube. Refer to Oil Level Indicator and Tube Replacement .
  8. Install the right engine mount strut bracket. Refer to ENGINE MOUNT STRUT BRACKET REPLACEMENT - Right .
  9. Remove the thermostat bypass pipe. Refer to THERMOSTAT BYPASS PIPES REPLACEMENT .
  10. Install the exhaust crossover pipe. Refer to EXHAUST CROSSOVER PIPE REPLACEMENT .
  11. Install the lower intake manifold. Refer to INTAKE MANIFOLD REPLACEMENT - Lower .
  12. Fill the engine with new engine oil. Refer to Engine Oil and Oil Filter Replacement .
  13. Fill the cooling system with engine coolant. Refer to DRAINING AND FILLING COOLING SYSTEM .
scientia non olet · About LEMON Manuals