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Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 785 (Engine Mechanical Unit Repair) >> Repair Instructions >> Piston and Connecting Rod Disassemble

Piston and Connecting Rod Disassemble

WARNING: This page is about a different car, the 2002 Pontiac Montana, 2002 Oldsmobile Silhouette, and 2002 Chevrolet Venture. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

J 24086-C  Piston Pin Remover/Installer Set

  1. Using piston ring pliers, remove the piston rings from the piston.
    Fig 1: Piston Rings
    G01828950Courtesy of GENERAL MOTORS CORP.
  2. Install fork insert J 24086-310  into fixture J 24086-10  Piston Pin Remover/Installer Base.
    Fig 2: Installing Fork Insert J 24086-310
    G01828951Courtesy of GENERAL MOTORS CORP.
  3. Install the piston and connecting rod assembly onto J 24086-10  .
  4. Install the J 24086-107 onto the piston pin and J 24086-88A through the fixture and onto J 24086-107.
    Fig 3: Installing Assembly Onto J 24086-107
    G01828952Courtesy of GENERAL MOTORS CORP.
    NOTE: After the installer hub bottoms on the support assembly, do not exceed 35 000 kPa (5,000 psi) pressure, this could cause damage to the tool.
  5. Fig 4: Pressing Piston Pin From Piston & Connecting Rod Assembly
    G01828953Courtesy of GENERAL MOTORS CORP.
  6. Press the piston pin from the piston and connecting rod assembly.
  7. The piston and pin are a matched set and are not to be serviced separately. Mark, sort or organize the piston and the matching piston pin.