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Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 771 (Door System, Mirror System & Window System) >> Repair Instructions >> Motor Clutch Replacement - Power Sliding Door (With RPO E58) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 Pontiac Montana, 2003 Oldsmobile Silhouette, and 2003 Chevrolet Venture. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE in Battery.
  2. Remove the right rear quarter lower trim panel. Refer to TRIM PANEL REPLACEMENT - REAR QUARTER LOWER in Interior Trim.
  3. Open the sliding door 1/3 of the way.
  4. Support the bottom of the sliding door.
  5. Remove the center roller bracket pin. Separate the center roller bracket, body side, from the center roller bracket, door side.
  6. Position the bottom of the sliding door out at the rear in order to provide access to the center roller bracket, body side.
    Fig 1: Removing Center Roller Bracket Pin
    G01531692Courtesy of GENERAL MOTORS CORP.
  7. Remove the sliding door center track cover. Refer to CENTER TRACK COVER REPLACEMENT - SLIDING DOOR  .
  8. Position the sliding door center roller bracket, body side, at the front of the center roller track.
  9. Release the cable tension by pushing the tensioning nut inward. Pull the rear cable in order to achieve slack.
  10. Visually confirm that the cables are slack by observing that the center white dots are below the hit indicator bands.
  11. Lift the center roller bracket, body side, up and out from the front radius of the sliding door center track.
  12. Detach the cable ends from the sliding door center roller bracket, body side.
    Fig 2: Detaching Cable Ends From Sliding Door Center Roller Bracket
    G01531693Courtesy of GENERAL MOTORS CORP.
  13. Remove the front pulley bolts.
  14. Remove the front pulley nut.
  15. Remove the front pulley from the front inner quarter panel.
  16. Remove the rear pulley bolts.
    NOTE: Use care when feeding cables to and from the center track and body to avoid damage to the coated cables and the vehicle's painted surface.
  17. Remove the rear cable from the opening at the rear of the sliding door center track.
  18. Remove the rear pulley from the rear inner quarter panel.
  19. Disconnect the wiring harness from the actuator control module.
  20. Remove the motor clutch assembly nuts.
  21. Remove the motor clutch assembly bolts.
  22. Carefully remove the motor clutch assembly from the vehicle.
    Fig 3: Removing Motor Clutch Assembly
    G01531694Courtesy of GENERAL MOTORS CORP.