Intake Manifold Cleaning and Inspection - Upper

WARNING: This page is about a different car, the 2003 Pontiac Montana, 2003 Oldsmobile Silhouette, and 2003 Chevrolet Venture. However, it is still accessible from the selected car via links, so may be relevant.

Remove the accelerator control cable bracket bolts (1, 2) and the nut (3).
Remove the accelerator control cable bracket.

Fig 1: Removing Accelerator Control Cable Bracket Bolts And Nut
Courtesy of GENERAL MOTORS CORP.
Remove the throttle body bolt and stud.
Remove the throttle body.
Remove the throttle body gasket.

Fig 2: Removing Throttle Body, Bolt And Stud
Courtesy of GENERAL MOTORS CORP.
Clean the intake manifold gasket surfaces.
Clean the intake manifold bolts and studs.
Inspect the intake manifold mating surfaces for nicks or cracks.
Replace the intake manifold if damaged.

Fig 3: Inspecting Intake Manifold
Courtesy of GENERAL MOTORS CORP.
Install the throttle body gasket.
Install the throttle body.
NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
Install the throttle body bolt and stud.
Tighten

Tighten the throttle body bolt and stud to 25 N.m (18 lb ft).

Fig 4: Installing Throttle Body, Bolt And Stud
Courtesy of GENERAL MOTORS CORP.
Install the accelerator control cable bracket.
Install the accelerator control cable bracket bolts and nut.
Tighten

Tighten the accelerator control cable bracket bolts in sequence (1, 2, 3) to 10 N.m (89 lb in).

Fig 5: Tightening Accelerator Control Cable Bracket Bolts Sequence
Courtesy of GENERAL MOTORS CORP.