LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 741 (Heating, Ventilation And Air Conditioning) >> Repair Instructions >> Evaporator Tube Replacement - Outlet >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Pontiac Montana, 2003 Oldsmobile Silhouette, and 2003 Chevrolet Venture. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install new sealing washers to the evaporator outlet tube. Refer to SEALING WASHER REPLACEMENT   . 
  2. Install the evaporator outlet tube to the vehicle.
  3. Remove the cap or tape from the compressor suction hose.
  4. Connect the evaporator outlet tube to the compressor suction hose.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  5. Install the evaporator outlet tube bolt (1) at the compressor suction hose.

    Tighten 

    Tighten the bolt to 16 N.m (12 lb ft).

    Fig 1: Installing Evaporator Outlet Tube Bolt At Compressor Suction Hose
    G01482433Courtesy of GENERAL MOTORS CORP.
  6. Connect the evaporator inlet tube to the evaporator outlet tube.
  7. Remove the cap or tape from the TXV.
  8. Connect the evaporator inlet and outlet tubes to the TXV.
  9. Install the evaporator outlet tube nut at the TXV.

    Tighten 

    Tighten the nut to 16 N.m (12 lb ft).

    Fig 2: Installing Evaporator Outlet Tube Nut At TXV
    G01482434Courtesy of GENERAL MOTORS CORP.
  10. Install the evaporator outlet tube bracket bolt.

    Tighten 

    Tighten the bolt to 5.5 N.m (48.7 lb in).

    Fig 3: Installing Evaporator Outlet Tube Bracket Bolt
    G01482435Courtesy of GENERAL MOTORS CORP.
  11. Connect the vacuum hose to the brake booster.
  12. Connect the electrical connector on the evaporator outlet tube bracket.
  13. Install the left wiper arm linkage.
  14. Install the left wiper arm linkage nuts.

    Tighten 

    Tighten the nuts to 5 N.m (44 lb in).

  15. Install the wiper module cover. Refer to WIPER MODULE COVER REPLACEMENT  in Wipers/Washer System.
  16. Install the cruise control module mounting bracket.
  17. Install the cruise control module mounting bracket bolts.

    Tighten 

    Tighten the bolts to 6 N.m (53 lb in).

  18. Install the cruise control module to the mounting bracket.
    Fig 4: Installing Cruise Control Module Mounting Bracket & Bolts
    G01482436Courtesy of GENERAL MOTORS CORP.
  19. Connect the cruise control module electrical connector.
  20. Evacuate and recharge the A/C system. Refer to REFRIGERANT RECOVERY AND RECHARGING   . 
  21. Leak test the fittings of the component using J 39400-A. 
  22. Install the air cleaner assembly. Refer to AIR CLEANER ASSEMBLY in Removal & Installation.
scientia non olet · About LEMON Manuals