Assembly Procedure

WARNING: This page is about a different car, the 2003 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.

Inspect the cylinder lines (1) for the following items:
- Cracks
- Dents
- Damage to the threads
Replace the parts as needed.

Fig 1: Inspecting Cylinder Lines
Courtesy of GENERAL MOTORS CORP.

Important: Carefully align the threads on all of the fittings. Finger tighten the fittings in order to avoid stripping and cross-threading the fittings.
Install the new O-ring seals (1) to the valve end of the cylinder lines.

Fig 2: Installing O-Ring Seals To Valve End Of Cylinder Lines
Courtesy of GENERAL MOTORS CORP.

NOTE: Refer to FASTENER NOTICE .

Important: Flush and bleed power steering system (hoses, reservoir and cooler lines) with power steering fluid GM P/N 1050017, Canadian P/N 992646 (or equivalent meeting GM Specification number 9985010). Refer to Bleeding The Power Steering System .
Install the cylinder line assemblies (1) to the gear assembly (2).
Tighten
- Tighten the valve end fittings to 16.9 N.m(12.6lb ft).
- Tighten the cylinder end fittings to 27 N.m (20 lb ft).
  
  Fig 3: Installing Cylinder Line Assemblies To Gear Assembly
  Courtesy of GENERAL MOTORS CORP.