Installation Procedure
WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
- Lubricate the clutch pedal bushings lightly with GM P/N 1052497 or equivalent.
- Install the clutch pedal to the clutch pedal bracket.
- Install the clutch pedal bolt.NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
- Install the clutch pedal nut.
Tighten
Tighten the clutch pedal nut to 50 N.m (37 lb ft).
- Install the clutch pedal and bracket assembly into position in the vehicle.
- Install the clutch pedal bracket stud anchor plate into position on the steering column bracket.
- Install the clutch pedal bracket mounting nuts.
Tighten
Tighten the clutch pedal bracket mounting nuts to 27 N.m (20 lb ft).
- Connect the clutch pedal position switch, clutch start switch, electrical connector.
- Install the driver foot rest spacer onto the dash panel stud.
- Install the driver foot rest bracket to the vehicle.
- Install the driver foot rest bracket retaining nut and the retaining bolt.
Tighten
- Tighten the driver foot rest bracket retaining nut to 10 N.m (89 lb in).
- Tighten the driver foot rest bracket retaining bolt to 8 N.m (71 lb in).
- Lubricate the clutch pedal assist spring bushings lightly with GM P/N 1052497 or equivalent.
- Install the clutch pedal assist spring to the clutch pedal bracket (in the direction noted during removal).
- Align the clutch pedal to the pedal assist spring and engage.
- Install the clutch master cylinder to the dash panel.
- 15.1. Orientate the clutch master cylinder at a 45 degree angle.
- 15.2. Insert the clutch master cylinder into the dash panel.
- 15.3. Rotate the master cylinder clockwise.
- 15.4. Attach the master cylinder to the dash panel.
- 15.5. DO NOT over rotate the master cylinder or damage may occur.
- Install the windshield washer solvent container. Refer to WASHER SOLVENT CONTAINER REPLACEMENT in Wipers/Washer Systems.
- Raise the vehicle.
- Install the clutch actuator cylinder hose to the hose retaining clip.
- Lower the vehicle.
- Install the clutch master cylinder rod to the clutch pedal.
- Install the clutch master cylinder rod retainer.
- Install the cruise control release switch, with bracket into position.
- Install the cruise control release switch bracket retaining bolts.
Tighten
Tighten the cruise control release switch bracket retaining bolts to 12 N.m (106 lb in).
- Connect the cruise control release switch electrical connector.
- Install the left I/P lower insulator panel. Refer to CLOSEOUT/INSULATOR PANEL REPLACEMENT - LEFT in Instrument Panel, Gages and Console.
- Connect the negative battery cable.
Tighten
Tighten the negative battery cable bolt to 15 N.m (11 lb ft).
- Program the transmitters. Refer to TRANSMITTER PROGRAMMING in Keyless Entry.