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Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 655 (Engine Mechanical - 5.7L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Oil Pan Removal

Oil Pan Removal

WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Important:  It is not necessary to remove the oil pan - lower - in order to remove the oil pan assembly.

The original oil pan gasket is retained and aligned to the oil pan by rivets. When installing a new gasket, it is not necessary to install new oil pan gasket rivets.

DO NOT use the oil pan gaskets again. When installing the oil pan, install NEW oil pan gaskets.

  1. Remove the left closeout cover and bolt.
    Fig 1: Removing Left Closeout Cover
    G01970782Courtesy of GENERAL MOTORS CORP.
  2. Remove the right closeout cover and bolt.
    Fig 2: Removing Right Closeout Cover
    G01970783Courtesy of GENERAL MOTORS CORP.

    Important:  It is not necessary to remove the oil level sensor prior to oil pan removal. Remove the oil level sensor if service is required.

  3. Remove the oil level sensor from the oil pan, if required.
    Fig 3: Removing Oil Level Sensor
    G01970784Courtesy of GENERAL MOTORS CORP.

    Important:  It is not necessary to remove the oil pan - lower - to remove the oil pan assembly.

  4. Remove the oil pan - lower - bolts (1-15), if required.
    Fig 4: Removing Oil Pan - Lower - Bolts
    G01970785Courtesy of GENERAL MOTORS CORP.
  5. Removal of the oil pan - lower - will not provide access to the crankshaft oil deflector, crankshaft, or other internal engine components.
    Fig 5: Removing Oil Pan - Lower
    G01970786Courtesy of GENERAL MOTORS CORP.
  6. Separate the oil pan (1) - upper, gasket (2), oil pan (3) - lower, and bolts (4), if required.
    Fig 6: Identifying Oil Pan Components
    G01970787Courtesy of GENERAL MOTORS CORP.
  7. Remove the oil pan - upper - bolts.
  8. Remove the oil pan.
    Fig 7: Removing Oil Pan
    G01970788Courtesy of GENERAL MOTORS CORP.

    Important:  DO NOT allow foreign material to enter the oil passages of the oil pan. Cap or cover the openings as required.

    Use care not to gouge, score, or damage the oil pan sealing surface.

  9. Drill (3) out the oil pan gasket retaining rivets (2), if required.
  10. Remove the gasket (1) from the pan - upper.
  11. Discard the gasket and rivets.
    Fig 8: Drilling Out Oil Pan Gasket Retaining Rivets
    G01970789Courtesy of GENERAL MOTORS CORP.