Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.

Install new sealing washers to the evaporator outlet tube. Refer to Sealing Washer Replacement .
Install the evaporator outlet tube.
Remove the cap or tape from the suction hose.
Connect the evaporator outlet tube to the suction hose.

Fig 1: View Of Evaporator Outlet Tube From The Suction Hose

Courtesy of GENERAL MOTORS CORP.

NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the suction hose to evaporator outlet tube bolt.
Tighten: Tighten the bolt to 16 N.m (12 lb ft).
Connect the evaporator inlet tube to the evaporator outlet tube.
Remove the cap or tape from the TXV.
Connect the evaporator outlet tube to the TXV.

Fig 2: View Of Brake Booster

Courtesy of GENERAL MOTORS CORP.

Install the evaporator outlet tube to TXV nut.
Tighten: Tighten the nut to 16 N.m (12 lb ft).

Fig 3: Locating Evaporator Outlet Tube Bracket Bolt

Courtesy of GENERAL MOTORS CORP.

Install the evaporator outlet tube bracket bolt.
Tighten: Tighten the bolt to 5.5 N.m (49 lb in).
Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls - 3.4 L.
Install the wiper motor module. Refer to Wiper Motor Module Replacement in Wipers/Washer Systems.

Fig 4: View Of Cruise Control Module Mounting Bracket Bolts

Courtesy of GENERAL MOTORS CORP.

Install the cruise control module mounting bracket.
Install the cruise control module mounting bracket bolts.
Tighten: Tighten the bolts to 6 N.m (53 lb in).
Install the cruise control module in the mounting bracket.
Connect the cruise control module electrical connector.
Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
Leak test the fittings of the component using J 39400-A .