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Removal Procedure

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the knee bolster. Refer to Knee Bolster Replacement in Instrument Panel, Gages and Console.
    2. IMPORTANT: The HVAC controls must be set to the vent mode to position the defroster door lever for access to the air temperature actuator.
  2. Set the HVAC controls to the vent mode to position the defroster door lever.
    3. Fig 1: Locating Air Temperature Door Components
    GM860415Courtesy of GENERAL MOTORS CORP.
  3. Remove the temperature door lever bolt (3) from the HVAC module.
  4. Disconnect and remove the temperature door lever spring (2).
  5. Disconnect and remove the temperature door lever (1) from the temperature door.
    6. Fig 2: Locating Actuator Connector
    GM295297Courtesy of GENERAL MOTORS CORP.
  6. Disconnect the air temperature actuator electrical connector.
    7. Fig 3: Identifying Air Temperature Actuator Mounting Screws
    GM651494Courtesy of GENERAL MOTORS CORP.
  7. Remove the air temperature actuator mounting screws.
  8. Remove the air temperature actuator.
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