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Oil Pump Cleaning and Inspection

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Inspecting Oil Pump Housing & Gears, Idler Shaft, & Drive Gear Shaft
    GM186750Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Cleaning Solvent Caution in Cautions and Notices.
  1. Clean all parts of sludge, oil, and varnish by soaking in cleaning solvent.
  2. Inspect for foreign material and determine the source of the foreign material.
  3. Inspect the pump housing and cover for the following conditions:
    • Cracks or casting imperfections
    • Scoring (3)
    • Damaged threads
  4. Do not attempt to repair the pump housing.

    Replace the pump housing.

  5. Inspect the oil pump gears for the following conditions:
    • Scoring (1)
    • Excessive wear (2)
  6. Inspect the idler shaft for looseness or scoring (4).

    If loose or damaged, replace the oil pump.

  7. Inspect the drive gear shaft for looseness or scoring (5).
  8. Fig 2: View Of Pressure Regulator Valve & Spring
    GM5279Courtesy of GENERAL MOTORS CORP.
  9. Inspect the pressure regulator valve for the following conditions:
    • Scoring
    • Sticking

      Burrs may be removed using a fine oil stone.

  10. Inspect the pressure regulator valve spring for the following conditions:
    • Loss of tension
    • Bending
  11. Inspect the suction pipe and screen assembly for the following conditions:
    • Looseness

      If the suction pipe is loose, bent or has been removed, replace the pump body cover and suction pipe.

    • Broken wire mesh or screen
  12. Fig 3: Measuring Oil Pump Gear Lash
    GM61953Courtesy of GENERAL MOTORS CORP.
  13. Measure the oil pump gear lash. Install the gears, and measure in several places.
  14. Fig 4: Checking Oil Pump Housing Gear Pocket
    GM61951Courtesy of GENERAL MOTORS CORP.
  15. Measure the oil pump housing gear pocket (1, 2).
  16. Fig 5: View Of Oil Pump Gears
    GM61952Courtesy of GENERAL MOTORS CORP.
  17. Measure the oil pump gears (1, 2).
  18. Fig 6: Measuring Oil Pump Gear Side Clearance
    GM61954Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: When deciding pump serviceability based on end clearance, consider depth of the wear pattern in the pump cover.
  19. Measure the oil pump gear side clearance.