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Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 594 (Engine Mechanical - 3.4L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Intake Manifold Cleaning and Inspection - Lower >> Cleaning and Inspection Procedure

Cleaning and Inspection Procedure

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Engine Coolant Temperature Sensor
    GM54962Courtesy of GENERAL MOTORS CORP.
  1. Remove the engine coolant temperature sensor.
  2. Fig 2: Identifying Intake Manifold Coolant Pipe
    GM69942Courtesy of GENERAL MOTORS CORP.
  3. Remove the intake manifold coolant pipe bolt, if required.
  4. Remove the intake manifold coolant pipe, if required.
  5. Fig 3: View Of Intake Manifold
    GM843900Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Use GM P/N 12346139 (Canadian P/N 10953463) or equivalent to clean the intake manifold mating surfaces.
  6. Clean the intake manifold gasket mating surfaces.
  7. Clean the fuel injector bores.
  8. Inspect the threaded holes for damage.
  9. Inspect the intake manifold mating surfaces for damage.

    Repair or replace the intake manifold as necessary.

  10. Fig 4: View Of J 21882
    GM69939Courtesy of GENERAL MOTORS CORP.
  11. Apply sealant GM P/N 12345493 (Canadian P/N 10953488) to the end of a new intake manifold coolant pipe.
  12. Install the intake manifold coolant pipe using the J 21882  . See Special Tools and Equipment .
  13. NOTE: Refer to Fastener Notice in Cautions and Notices.
  14. Install the intake manifold coolant pipe bolt.

    Tighten:  Tighten the intake manifold coolant pipe bolt to 10 N.m (89 lb in).

  15. Fig 5: Engine Coolant Temperature Sensor
    GM54962Courtesy of GENERAL MOTORS CORP.
  16. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the threads of the engine coolant temperature sensor.
  17. Install the engine coolant temperature sensor.

    Tighten:  Tighten the engine coolant temperature sensor to 23 N.m (17 lb ft).