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Test Description

WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.

The number(s) below refer to the step number(s) on the diagnostic table.

  1. 2:  This inspection is to verify the condition of the drive belt. Damage may of occurred to the drive belt when the drive belt fell off. The drive belt may of been damaged, which caused the drive belt to fall off. Inspect the belt for cuts, tears, sections of ribs missing, or damaged belt plys.
  2. 4:  Misalignment of the pulleys may be caused from improper mounting of the accessory drive component, incorrect installation of the accessory drive component pulley, or the pulley bent inward or outward from a previous repair. Test for a misalign pulley using a straight edge in the pulley grooves across two or three pulleys. If a misalign pulley is found refer to that accessory drive component for the proper installation procedure of that pulley.
  3. 5:  Inspecting the pulleys for being bent should include inspecting for a dent or other damage to the pulleys that would prevent the drive belt from not seating properly in all of the pulley grooves or on the smooth surface of a pulley when the back side of the belt is used to drive the pulley.
  4. 6:  Accessory drive component brackets that are bent or cracked may will let the drive belt fall off.
  5. 7:  Inspecting of the fasteners can eliminate the possibility that a wrong bolt, nut, spacer, or washer was installed. Missing. loose, or the wrong fasteners may cause pulley misalignment from the bracket moving under load. Over tightening of the fasteners may cause misalignment of the accessory component bracket.
Drive Belt Falls Off Diagnosis

Step Action Yes No
NOTE: Refer to Belt Dressing Notice in Cautions and Notices.
DEFINITION: The drive belt falls off the pulleys or may not ride correctly on the pulleys.
1 Did you review the Symptoms - Engine Mechanical operation and perform the necessary inspections? Go to Step 2  Go to Symptoms - Engine Mechanical 
Inspect for a damaged drive belt.
Did you find the condition?
Go to Step 3  Go to Step 4 
3 Install a new drive belt. Refer to Drive Belt Replacement .
Does the drive belt continue to fall off?
Go to Step 4  System OK
Inspect for misalignment of the pulleys.
Did you find and repair the condition?
Go to Step 12  Go to Step 5 
Inspect for a bent or dented pulley.
Did you find and repair the condition?
Go to Step 12  Go to Step 6 
Inspect for a bent or a cracked bracket.
Did you find and repair the condition?
Go to Step 12  Go to Step 7 
Inspect for improper, loose or missing fasteners.
Did you find loose or missing fasteners?
Go to Step 8  Go to Step 9 
8
  1. Tighten any loose fasteners. Refer to Fastener Tightening Specifications .
  2. Replace improper or missing fasteners.
Does the drive belt continue to fall off?
Go to Step 9  System OK
9 Test the drive belt tensioner for operating correctly. Refer to Drive Belt Tensioner Diagnosis .
Does the drive belt tensioner operate correctly?
Go to Step 11  Go to Step 10 
10 Replace the drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
Does the drive belt continue to fall off?
Go to Step 11  System OK
11 Inspect for failed drive belt idler and drive belt tensioner pulley bearings.
Did you find and repair the condition?
Go to Step 12  Go to Diagnostic Aids
12 Operate the system in order to verify the repair.
Did you correct the condition?
System OK Go to Step 2