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Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 510 (Front Drive Axle - 4WD) >> Repair Instructions >> Inner Shaft and/or Housing Replacement - Front Drive Axle (A4WD) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the new inner axle shaft bearing and the seal to the axle housing. Refer to INNER AXLE SEAL AND/OR BEARING REPLACEMENT - FRONT DRIVE AXLE  .
  2. Install the inner axle shaft into the inner axle shaft housing.
  3. Apply sealant GM P/N 1052942 (Canadian P/N 10953466) or equivalent to the inner axle housing to differential carrier sealing surface.
  4. Install the inner axle shaft housing to the differential carrier assembly.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  5. Install the inner axle shaft housing bolts.
  6. Tighten the bolts finger tight.
  7. Install the inner axle shaft housing to the frame bracket bolts, washers, and the nuts.
    Fig 1: Disassembling Clutch Fork
    G01468000Courtesy of GENERAL MOTORS CORP.

    Tighten 

    • Tighten the inner axle shaft housing to frame bracket nuts to 98 N.m (72 lb ft).
    • Tighten the inner axle shaft housing to differential carrier assembly bolts to 48 N.m (36 lb ft).
  8. Install the right side wheel drive shaft.
  9. Inspect the axle lubricant level and add, if necessary. Refer to LUBRICANT LEVEL INSPECTION - FRONT DRIVE AXLE  .
  10. Lower the vehicle.