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Home >> Chevrolet >> 2001 >> Venture Base, Van Passenger >> Repair and Diagnosis >> External Pages >> Different car >> Section 510 (Front Drive Axle - 4WD) >> Repair Instructions >> Differential Case Assembly Disassemble

Differential Case Assembly Disassemble

WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

J 22888-D  Side Bearing Remover Kit

  1. Place the differential case in a vise.
  2. Install the J 22888-20A  (2) and the J 8107-2  (1) as shown.
  3. Remove the differential side bearings using the J 22888-20A  and the J 8107-2  .
    Fig 1: Removing Differential Side Bearings
    G01468040Courtesy of GENERAL MOTORS CORP.

    Important:  The ring gear bolts have left-handed threads.

  4. Remove the ring gear bolts.
    Fig 2: Removing Ring Gear Bolts
    G01468041Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not pry the ring gear from the differential case. Prying the ring gear from the differential case may cause damage to the ring gear and/or the differential case.
  5. Remove the ring gear from the differential case.

    Drive the ring gear off with a brass drift if necessary.

    Fig 3: Removing Ring Gear From Differential Case
    G01468042Courtesy of GENERAL MOTORS CORP.
  6. Remove the pinion shaft lock bolt.
    Fig 4: Removing Pinion Shaft Lock Bolt
    G01468043Courtesy of GENERAL MOTORS CORP.
  7. Remove the pinion shaft.
    Fig 5: Removing Pinion Shaft
    G01468044Courtesy of GENERAL MOTORS CORP.
  8. Remove the differential pinion gears and the differential side gears.
    1. Roll the differential pinion gears out of the case with the pinion thrust washers.
    2. Remove the differential side gears and the side gear thrust washers.

      Mark the pinion gears top and bottom and the differential side gears left and right.

    Fig 6: Removing Differential Pinion Gears And Differential Side Gears
    G01468045Courtesy of GENERAL MOTORS CORP.