Installation Procedure
- Make sure all the cylinder head locating pins are securely mounted in the cylinder block deck face.
Important: Failure to remove all the old thread sealant material from the cylinder block could cause false torque readings.
- Make sure any old thread sealant material is removed from the cylinder head bolt holes in the cylinder block.
- Install a new right cylinder head gasket using the deck face locating pins for retention.
- Align the cylinder head with the deck face locating pins.
- Place the cylinder head in position on the deck face.
Important: DO NOT reuse the old M11 cylinder head bolts.
- Install new M11 cylinder head bolts in the cylinder head.
- Install the M6 cylinder head bolts at the front of the cylinder head.
CAUTION: Refer toFASTENER NOTICE .
- Tighten the right cylinder head bolts in the sequence shown.
- 8.1. First Pass
Tighten
Tighten the right cylinder head M11 cylinder head bolts to 40 N.m (30 ft lbs) in the sequence shown.
- 8.2. Second Pass
Tighten
Using the J 36660-A , tighten the right cylinder head M11 cylinder head bolts an additional 70 degrees in the sequence shown.
- 8.3. Third Pass
Tighten
Repeat the sequence turning each bolt another 60 degrees.
- 8.4. Final Pass
Tighten
Repeat the sequence again turning each bolt a final 60 degrees (total 190 degrees)
- 8.1. First Pass
- Tighten the M6 bolts at the front of the cylinder head.
Tighten
Tighten the M6 cylinder head bolts to 12 N.m (106 in lbs).
- Position the rear transaxle brace over the studs located at the rear of the right cylinder head.
- Loosely install the nuts (3) securing the rear transaxle brace (1) to the cylinder head.
- Raise and support the vehicle.
- Install the bolt (2) securing the rear transaxle brace (1) to the transaxle.
Tighten
Tighten the rear transaxle brace bolt to 50 N.m (37 ft lbs).
- Install the bolt (1) securing the front transaxle brace (2) to the cylinder head.
Tighten
Tighten the front transaxle brace bolts to 50 N.m (37 ft lbs).
- Lower the vehicle.
- Tighten the nuts installed in step 11.
Tighten
Tighten the rear transaxle brace nuts to 50 N.m (37 ft lbs).
- Connect the electrical connector (2) to the ECT sensor.
- Install the bolt securing the exhaust crossover pipe to the cylinder head.
Tighten
Tighten the exhaust crossover pipe to cylinder head bolt to 25 N.m (18 ft lbs).
- Install the nut (3) securing the coil cassette ground wire to the cylinder head.
Tighten
Tighten the coil cassette ground wire nut to 17 N.m (13 ft lbs).
- Install the following subassemblies:
- The right secondary camshaft drive chain. Refer to Secondary Camshaft Drive Chain Replacement - Right .
- The engine front cover. Refer to Engine Front Cover Replacement .
- The camshaft cover. Refer to Camshaft Cover Replacement - Right .
- The intake manifold. Refer to Intake Manifold Replacement .
- The water crossover. Refer to WATER CROSSOVER REPLACEMENT (LX5) or WATER CROSSOVER REPLACEMENT (L47) .
- The right exhaust manifold. Refer to EXHAUST MANIFOLD REPLACEMENT - RIGHT (LX5) or EXHAUST MANIFOLD REPLACEMENT - RIGHT (L47) .