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Orifice Tube: Removal

WARNING: This page is about a different car, the 2002 Oldsmobile Intrigue. However, it is still accessible from the selected car via links, so may be relevant.
  1. Expansion tube is located in refrigerant line between condenser outlet and evaporator inlet. Disconnect negative battery cable. Remove air cleaner and duct assembly. Discharge A/C system, using approved refrigerant recovery/recycling equipment.
  2. Disconnect ABS modulator electrical connector. Disconnect A/C pressure sensor electrical connector. Separate liquid line fitting at expansion tube. Remove and discard O-rings. Remove expansion tube from liquid line using needle-nose pliers using a turning and push/pull motion.
  3. If removal of orifice tube is difficult, remove as much of impacted residue as possible. Using a heat gun, apply heat 1/4" from dimples on inlet pipe. DO NOT overheat pipe.