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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 95 (Engine Mechanical - 2.2L) >> Repair Instructions >> On-Vehicle Repair Instructions >> Intake Manifold Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. If removed, install the intake manifold gasket.
  2. Install the intake manifold. See Figure.
  3. Install the intake manifold nuts and bolts.

    Tighten 

    Tighten the intake manifold nuts and bolts to 10 N.m (89 lb in).

  4. Install the knock sensor connector to the intake manifold. See Figure.
  5. Install the fuel rail. See Figure. Refer to FUEL RAIL & INJECTORS .
  6. Install the throttle body. See Figure. Refer to THROTTLE BODY .
  7. Connect the IAC electrical connector.
  8. Connect the TPS electrical connector.
  9. Connect the MAP sensor electrical connector.
  10. Connect the EVAP hose.
  11. Connect the PCV hose.
  12. Connect the purge solenoid tube.
  13. Connect the brake booster hose.
  14. Install the oil level indicator tube bolt.
  15. Connect the accelerator and the cruise control cables.
  16. Install the air inlet duct and resonator.
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