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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 95 (Engine Mechanical - 2.2L) >> Repair Instructions >> On-Vehicle Repair Instructions >> Exhaust Camshaft and Lifter Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the valve tips.
    Fig 1: Lubricating Valve Tips
    G01580524Courtesy of GENERAL MOTORS CORP.
  2. Install the hydraulic element lash adjusters.
    Fig 2: Installing Hydraulic Element Lash Adjusters
    G01580525Courtesy of GENERAL MOTORS CORP.
  3. Install the camshaft roller followers.
    Fig 3: Installing Camshaft Roller Followers
    G01580526Courtesy of GENERAL MOTORS CORP.
  4. Ensure that the alignment notches are aligned with the camshaft sprocket.
    Fig 4: Aligning Camshaft Sprocket
    G01580527Courtesy of GENERAL MOTORS CORP.
  5. Install the exhaust camshaft.
  6. Fig 5: Installing Exhaust Camshaft
    G01580528Courtesy of GENERAL MOTORS CORP.
  7. Install the camshaft bearing caps.
  8. Tighten the camshaft bearing cap bolts in increments of 3 turns until they are seated.

    Tighten 

    Tighten the camshaft bearing cap bolts to 10 N.m (89 lb in).

  9. Install camshaft sprockets onto the camshafts.
  10. Hand tighten NEW camshaft sprocket bolts.
  11. Remove the J 43655. 
  12. Tighten the camshaft sprocket bolts.

    Tighten 

    Tighten the bolts to 85 N.m (63 lb ft) plus 30 degrees.

    Fig 6: Tightening Camshaft Sprocket Bolts
    G01580529Courtesy of GENERAL MOTORS CORP.
  13. Install the upper timing chain guide.

    Tighten 

    Tighten the upper timing chain guide to 10 N.m (89 lb in).

    Fig 7: Installing Upper Timing Chain Guide
    G01580530Courtesy of GENERAL MOTORS CORP.
  14. Install the camshaft cover. Refer to Camshaft Cover Replacement .