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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 95 (Engine Mechanical - 2.2L) >> Repair Instructions >> On-Vehicle Repair Instructions >> Cylinder Head Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative battery cable.
  2. Remove the intake manifold. Refer to Intake Manifold Replacement .
  3. Remove the power steering pump bolts and set pump aside.
    Fig 1: Removing Power Steering Pump
    G01580531Courtesy of GENERAL MOTORS CORP.
  4. Remove the exhaust manifold. Refer to EXHAUST MANIFOLD REPLACEMENT (2.2L (L61)) .
  5. Remove the timing chain. Refer to Timing Chain, Sprockets, and/or Tensioner Replacement .
  6. Drain the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM (L61) .
  7. Remove the cylinder head bolts in sequence and discard.
    Fig 2: Identifying Cylinder Head Bolt Removal Sequence
    G01580532Courtesy of GENERAL MOTORS CORP.
  8. Remove the cylinder head and gasket.
    Fig 3: Removing/Installing Cylinder Head & Gasket
    G01580533Courtesy of GENERAL MOTORS CORP.
  9. Clean all gasket surfaces.
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