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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 95 (Engine Mechanical - 2.2L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Water Pump Installation

Water Pump Installation

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Prior to installing the water pump, read the entire procedure. Pay special attention to avoid part damage and to ensure proper sealing.

  1. Install the water pump assembly.
    Fig 1: Installing Water Pump
    G01580794Courtesy of GENERAL MOTORS CORP.
  2. Install the water pump bolts. Finger tighten the bolts.
  3. Tighten the water pump bolts.

    Tighten 

    Tighten the bolts to 25 N.m (18 lb ft).

  4. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the water pump drain plug.
  5. Install the water pump drain plug, if necessary.

    Tighten 

    Tighten the water pump drain plug to 20 N.m (15 lb ft).

  6. Install the water feed tube.
  7. Lubricate the feed tube O-ring with silicone gel lubricant GM P/N 12345579 (Canadian P/N 1974984) or equivalent.
  8. Install the water feed tube by twisting and pushing toward the water pump. Take care not to tear or damage the O-ring.
  9. Install the thermostat housing to block bolts.

    Tighten 

    Tighten the bolts to 10 N.m (89 lb in).

    Fig 2: Installing Water Feed Tube
    G01580795Courtesy of GENERAL MOTORS CORP.
  10. Install the water pipe support bracket and bolts.

    Tighten 

    Tighten the water pipe support bracket bolts to 10 N.m (89 lb in).

    Fig 3: Installing Water Pipe Support Bracket
    G01580796Courtesy of GENERAL MOTORS CORP.
  11. Install the engine coolant temperature sensor by hand.
  12. Tighten the engine coolant temperature sensor.

    Tighten 

    Tighten the engine coolant temperature sensor to 20 N.m (15 lb ft).

    Fig 4: Installing Engine Coolant Temperature Sensor
    G01580797Courtesy of GENERAL MOTORS CORP.