Diagnostic Procedures
WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
- Perform diagnostic system check - engine controls. See DIAGNOSTIC SYSTEM CHECK - ENGINE CONTROLS under SELF-DIAGNOSTIC SYSTEM. After performing diagnostic system check - engine controls, go to next step.
- The engine is at operating temperature. Operate engine at greater than 1200 RPM for 2 minutes. With a scan tool, observe the O2S voltage parameter. Does scan tool indicate O2S voltage varying outside 400-500 mV? If yes, go to next step. If no, go to step 4 .
- Operate vehicle within Failure Records conditions. Does the scan tool indicate this DTC failed this ignition? If yes, go to next step. If no, go to DIAGNOSTIC AIDS .
- Inspect and test for an exhaust leak. Check if O2S is installed correctly. Check for damaged wiring. Did you find and correct the condition? If yes, go to step 13 . If no, go to next step.
- Turn ignition off. Disconnect O2S. Jumper O2S low signal circuit to a good ground. Turn ignition on, with engine off. Measure the voltage on the O2S high signal circuit on the PCM side, using a Digital Multimeter (DMM) that is connected to a good ground. Does the voltage measure within 351-551 mV? If yes, go to next step. If no, go to step 8 .
- Jumper the high signal circuit to the low signal circuit (PCM side). With a scan tool, observe O2S voltage parameter. Does the scan tool indicate O2S voltage at or about 0 mV? If yes, go to step 9 . If no, go to next step.
- Test the low signal circuit for an open or high resistance. Did you find and correct the condition? If yes, go to step 13 . If no, go to step 11 .
- Test the high signal circuit for an open or high resistance. Did you find and correct the condition? If yes, go to step 13 . If no, go to step 11 .
- Test for poor connections at the O2S. Did you find and correct the condition? If yes, go to step 13 . If no, go to next step.
- Inspect and test for fuel contamination, engine oil or coolant consumption or improper use of RTV sealant. When complete, go to step 13 .
- Test for poor connections at the PCM. Did you find and correct the condition? If yes, go to step 13 . If no, go to next step.
- Replace PCM. Perform PCM relearn procedure. See POWERTRAIN CONTROL MODULE under PROGRAMMING. After replacing PCM, go to next step.
- Clear the DTCs with a scan tool. Turn ignition off for 30 seconds. Start engine. Operate vehicle within the Conditions for Running DTC. See CONDITIONS FOR RUNNING DTC . Does DTC run and pass? If yes, go to next step. If no, go to step 2 .
- Using scan tool, observe the stored information and Capture Info. If scan tool displays any undiagnosed DTCs. See DIAGNOSTIC TROUBLE CODE DEFINITIONS . If no DTCs are set, system is okay.
NOTE:
If any other DTCs are set, except HO2S DTCs, refer to other DTCs first before proceeding with this test. See DIAGNOSTIC TROUBLE CODE DEFINITIONS
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NOTE:
Determine the cause of contamination before replacing the sensor.