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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 358 (HVAC Systems - Manual) >> Repair Instructions >> HVAC Control Assembly Replacement (Pontiac) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Connect the electrical connections.
  2. Connect the mode control cable. Refer to Mode Control Cable Replacement (Chevrolet)  or Mode Control Cable Replacement (Pontiac) .
  3. Connect the temperature control cable. Refer to Temperature Control Cable Replacement (Chevrolet)  or Temperature Control Cable Replacement (Pontiac) .
  4. Install the HVAC control assembly (1) to the I/P. See Figure.
    5. NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  5. Install the HVAC control assembly retaining screws.

    Tighten 

    Tighten the screw to 2 N.m (18 lb in).

  6. Install the I/P trim plate. Refer to TRIM PLATE REPLACEMENT - INSTRUMENT PANEL (I/P) ACCESSORY (CHEVROLET) or TRIM PLATE REPLACEMENT - INSTRUMENT PANEL (I/P) ACCESSORY (PONTIAC) in Instrument Panel, Gages and Console.
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