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Assembly Procedure

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    IMPORTANT: Lubricate all components with transmission fluid before installation.
  1. Install the caged needle bearing (5).
  2. Install the 2nd gear (4).
    Fig 1: Exploded View Of 2nd Gear Assembly
    GM514859Courtesy of GENERAL MOTORS CORP.
  3. Install the 2nd gear inner cone (3).
  4. Install the 2nd gear blocking ring (2).
  5. Install the 2nd gear outer cone (1).
    6. IMPORTANT:
    • Make sure to properly align the synchronizer to the gear and notches in the blocking ring.
    • Observe the orientation of the synchronizer. The shoulder of the synchronizer faces 1st gear.
    Fig 2: Installing 1st/2nd Gear Synchronizer
    GM514862Courtesy of GENERAL MOTORS CORP.
  6. Install the 1st/2nd synchronizer using J 24433  and a hydraulic press.
    7. Fig 3: Installing Thrust Washer & Bearing Collar
    GM514863Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Install the bearing collar oil hole 180 degrees from shaft oil hole.
  7. Install the thrust washer (2) and the bearing collar (1) using an appropriate tool and a hydraulic press.
    8. Fig 4: View Of 1st Gear Cones & Blocking Ring
    GM514864Courtesy of GENERAL MOTORS CORP.
  8. Install the 1st gear outer cone (3).
  9. Install the 1st gear blocking ring (2).
  10. Install the 1st gear inner cone (1).
    11. Fig 5: Installing 1st Gear
    GM514865Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The steps in both roller bearings must fall into the 1st gear.
  11. Install the roller bearing.
  12. Install the 1st gear.
  13. Install the roller bearing.
    14. Fig 6: Installing Thrust Washer
    GM514866Courtesy of GENERAL MOTORS CORP.
  14. Install the thrust washer using J 24433  and a hydraulic press.
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