Differential Case Assemble

Tools Required

• J 7079-2  Universal Driver Handle - Non-threaded. See Special Tools and Equipment .
• J 44386  Input/Output Bearing Installer. See Special Tools and Equipment .

1. Clean all parts in a suitable solution before assembling.
IMPORTANT:
• Refer to Shimming Procedures  before assembling the differential case.
• Lubricate the bearing inner and outer race surface before assembly.
Fig 1: Exploded View Of Pinion Assembly
Courtesy of GENERAL MOTORS CORP.
2. Install the following parts into the differential case (7):
   • The pinion gears (3)
   • The pinion gear thrust washers (2)
   • The side gears (5)
   • The side gear thrust washers (4)
   • The pinion shaft (6)
   • NEW snap rings (1)
IMPORTANT: Apply even pressure to the vehicle speed sensor (VSS) ring during installation.
Fig 2: View Of VSS Ring
Courtesy of GENERAL MOTORS CORP.
3. Install the vehicle speed sensor (VSS) ring onto the differential case.
Fig 3: View Of Differential Gear
Courtesy of GENERAL MOTORS CORP.
4. Apply GM P/N 12345493 (Canadian P/N 10953488) or equivalent to the differential ring gear bolts.
IMPORTANT: The machined surface on the differential ring gear faces the differential case.
5. Install the differential ring gear onto the differential case.
NOTE: Refer to Fastener Notice in Cautions and Notices.
6. Install the ten NEW differential ring gear bolts.

   Tighten:  Tighten the differential ring gear bolts to 95 N.m (68 lb ft).

Fig 4: Installing Left Differential Side Bearing & Shim
Courtesy of GENERAL MOTORS CORP.
IMPORTANT: Refer to Shimming Procedures  before installing the left differential side bearing.
7. Install a NEW left differential side bearing and shim onto the differential case using the J 44386  and the J 7079-2  .
Fig 5: Installing Right Differential Side Bearing & Shim
Courtesy of GENERAL MOTORS CORP.
IMPORTANT: Refer to Shimming Procedures  before installing the right differential side bearing.
8. Install a NEW right differential side bearing and shim onto the differential case using the J 44386  (2) and the J 7079-2  (1).