Transmission Component Location

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2004 Saturn Ion 3, 2004 Saturn Ion 2, 2004 Saturn Ion 1, 2004 Pontiac Sunfire, and 2004 Pontiac Grand Am. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Transmission Case Component Locations

Courtesy of GENERAL MOTORS CORP.

Callout	Component Name
1	Shifter
2	Shift Rod
3	Oil Tube
4	3rd/4th Gear Shift Fork
5	Input Shaft Assembly
6	1st/2nd Gear Shift Fork
7	Intermediate Shaft Assembly
8	Output Shaft Roller Bearing
9	Output Shaft Bearing Race Bolt
10	Output Shaft Bearing Race
11	Clutch Housing Differential Bearing Race
12	Shifter Detent
13	Clutch Housing
14	Fill Cap
15	Clutch Housing to Transaxle Case Bolt
16	Actuator
17	Actuator Bolt
18	Intermediate Shaft Roller Bearing
19	Intermediate Shaft Bearing Snap Ring
20	Intermediate Shaft Bolt
21	Oil Guide
22	Shift Cable Bracket Spacer
23	Shift Cable Bracket Isolators
24	Shift Cable Bracket Spacer
25	Intermediate Shaft Seal
26	Shift Cable Bracket Bolt
27	Shift Cable Bracket Isolators
28	Shift Cable Bracket
29	Shift Cable Bracket Isolators
30	Clutch Housing Differential Output Shaft Seal
31	Lubricant Check Plug
32	Vehicle Speed Sensor Bolt
33	Vehicle Speed Sensor Retaining Bracket
34	Vehicle Speed Sensor
35	Differential Assembly
36	Transaxle Case Differential Bearing Race
37	Output Shaft Assembly
38	5th/Reverse Gear Shift Fork
39	Magnet
40	Intermediate Shaft Needle Bearing
41	Bolt, if equipped
42	Spring, if equipped
43	Lever, if equipped
44	Alignment Pin
45	Transaxle Case
46	Transaxle Case to Clutch Housing Bolt
47	Lubricant Drain Plug
48	Transaxle Case Differential Output Shaft Seal
49	Reverse Lamp Switch
50	Shift Shaft Detents
51	Shift Shaft Detents
52	Bearing
53	Output Shaft Bearing Snap Ring
54	Output Shaft Bolt
55	Oil Guide
56	Rear Cover
57	Rear Cover Bolts
58	Input Shaft Bolt
59	Input Shaft Bearing Snap Ring
60	Bearing
61	Shifter Guide Bolt
62	Shift Shaft Detents
63	Shift Rod Bushing
64	Shifter Bearing
65	Fill Plug

Fig 2: Intermediate Shaft Components Location

Courtesy of GENERAL MOTORS CORP.

Callout	Component Name
1	Intermediate Shaft
2	Caged Needle Bearings
3	2nd Gear
4	2nd Gear Inner Cone
5	2nd Gear Blocking Ring
6	2nd Gear Outer Cone
7	1st/2nd Synchronizer Assembly
8	1st Gear Outer Cone
9	1st Gear Blocking Ring
10	1st Gear Inner Cone
11	Thrust Washer
12	Bearing Collar
13	Roller Bearing
14	1st Gear
15	Roller Bearing
16	Thrust Washer

Fig 3: Input Shaft Components Location

Courtesy of GENERAL MOTORS CORP.

Callout	Component Name
1	Input Shaft
2	5th Drive Gear
3	Thrust Bearing
4	Caged Needle Bearing
5	Caged Needle Bearing
6	3rd Drive Gear
7	Wavy Washer
8	Thrust Bearing
9	Thrust Washer
10	3rd Gear Blocking Ring
11	3rd/4th Synchronizer Assembly
12	4th Gear Blocking Ring
13	Wavy Washer
14	Bearing Collar
15	Caged Needle Bearing
16	4th Drive Gear
17	Thrust Bearing
18	Thrust Washer
19	Input Shaft Bearing

Fig 4: Output Shaft Components Location

Courtesy of GENERAL MOTORS CORP.

Callout	Component Name
1	Output Shaft
2	Thrust Washer
3	Bearing Collar
4	Caged Needle Bearing
5	Reverse Gear
6	Reverse Blocking Ring
7	5th/Reverse Synchronizer Assembly
8	5th Gear Blocking Ring
9	Bearing Collar
10	Caged Needle Bearing
11	Caged Needle Bearing
12	5th Driven Gear
13	3rd Driven Gear
14	4th Driven Gear

Fig 5: Shifter Components Location

Courtesy of GENERAL MOTORS CORP.

Callout	Component Name
1	Shift Lever
2	Roll Pin
3	Cover Bushing
4	Seal
5	Select Lever
6	Bushing
7	Washer
8	Retainer
9	Shift Cover
10	Bushing
11	Retainer
12	Outer Spring Seat
13	Outer Spring
14	Inner Spring
15	Inner Spring Seat
16	End Cap
17	Retainer
18	Shift Shaft
19	Outer Control Lever
20	Inner Control Lever
21	Roll Pin
22	Reverse Inhibit Roll Pin

Fig 6: Differential Components Location

Courtesy of GENERAL MOTORS CORP.

Callout	Component Name
1	Left Differential Side Bearing
2	Left Differential Shim
3	Differential Ring Gear Bolts
4	Differential Ring Gear
5	Differential Case
6	Right Differential Shim
7	Right Differential Side Bearing
8	Vehicle Speed Sensor (VSS) Ring
9	Side Gear Thrust Washer
10	Side Gear
11	Pinion Shaft Snap Ring
12	Pinion Gear Thrust Washer
13	Pinion Gear
14	Side Gear Thrust Washer
15	Side Gear
16	Pinion Shaft
17	Pinion Gear
18	Pinion Gear Thrust Washer
19	Pinion Shaft Snap Ring