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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 260 (Automatic Transaxle - 4T40-E/4T45-E - Overhaul) >> Repair Instructions >> Transmission Cooler Line Seals Installation >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire, 2004 Chevrolet Classic, and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying J 41239-1
    GM55139Courtesy of GENERAL MOTORS CORP.
    NOTE: Failure to lubricate the cooler line seals with automatic transmission fluid DEXRON ® lll before installing into the case or before installing the cooler line pipes into the seals may cause damage to the seal.
  1. Lubricate the inside surface of both cooler line seals (49) with automatic transmission fluid DEXRON ® lll.
  2. Place a new cooler line seal (49) in the case bore.
  3. Install the J 41239-1  on the transmission case (51) at the cooler line bracket bolt hole.
  4. Press the new cooler line seal (49) in by tightening the seal pressing bolt on the J 41239-1  until the seal bottoms out in the case bore.
  5. Repeat steps 2-4 for the second cooler line seal (49).
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