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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 260 (Automatic Transaxle - 4T40-E/4T45-E - Overhaul) >> Repair Instructions >> Reverse Input and Second Roller Clutch Assemble

Reverse Input and Second Roller Clutch Assemble

WARNING: This page is about a different car, the 2004 Pontiac Sunfire, 2004 Chevrolet Classic, and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

    Fig 1: Using J 41233 To Install Reverse Clutch Inner Seal Assembly
    GM20297Courtesy of GENERAL MOTORS CORP.
  1. If the reverse clutch inner seal assembly (456) was damaged and removed, install a new reverse clutch inner seal assembly (456). Use the J 41233  .
  2. Assemble the reverse clutch piston and seal assembly (456). In order to aid in the assembly, lubricate the seal with transmission fluid.
  3. Assemble the reverse clutch return spring and retainer assembly (458) with the smaller outside diameter down.
  4. Fig 2: Locating Return Spring Snap Ring
    GM20292Courtesy of GENERAL MOTORS CORP.
  5. Compress the reverse clutch return spring. Use the J 41232  and J 23327  .
  6. Assemble the return spring snap ring (459).
  7. Remove the J 41232  and J 23327  .
  8. Fig 3: View Of Reverse Input And Second Roller Clutch Plates
    GM1205814Courtesy of GENERAL MOTORS CORP.
  9. Assemble the wave plate (460).
  10. Assemble the three steel plates (461) and the three new fiber plates (462) in alternating order beginning with a steel plate (461).
  11. Fig 4: Measuring Distance Between Snap Ring Groove & Top Friction Plate
    GM20298Courtesy of GENERAL MOTORS CORP.
  12. Measure the distance between the top of the snap ring groove and the top friction plate (record measurement).
  13. Assemble the reverse clutch backing plate with the beveled edge up.
  14. Assemble the snap ring in the reverse clutch housing in order to retain the reverse clutch plates.