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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 260 (Automatic Transaxle - 4T40-E/4T45-E - Overhaul) >> Repair Instructions >> Output Shaft Sleeve Assembly Installation >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire, 2004 Chevrolet Classic, and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying J 41228
    GM20825Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: You must use the J 41228  in order to install the NEW sleeve onto the output and stub shafts. If you do not use the J 41228  , you will cause a fluid leak.
  1. Place a NEW sleeve (56) over the end of the output shaft (94).
  2. Install the collet into the output shaft snap ring groove with the collet attached to the threaded collet shaft.
  3. Place the NEW sleeve installing tube over the collet. Be sure the small outside diameter of the tube fits securely into the sleeve.
  4. Install the bearing and nut onto the threaded collet shaft.
  5. In order to move the installing tube and press the sleeve onto the output shaft, hold the end of the threaded collet shaft while tightening the nut down.
  6. Remove the J 41228  .
    7. Fig 2: Installing Snap Ring Into Output Shaft Snap Ring Groove
    GM474279Courtesy of GENERAL MOTORS CORP.
  7. Install a new snap ring (57) into the output shaft snap ring groove.
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