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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 253 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Master Cylinder Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the clutch master cylinder assembly to the clutch pedal assembly.
  2. Connect the clutch actuator cylinder line.
    Fig 1: Identifying Clutch Actuator Cylinder
    GM621603Courtesy of GENERAL MOTORS CORP.
  3. Install the remote reservoir.
    Fig 2: Master Cylinder Remote Reservoir View
    GM100694Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the master cylinder retaining nuts at the front of the dash.

    Tighten:  Tighten the nuts evenly to 21 N.m (15 lb ft).

    Fig 3: View Of Master Cylinder Retaining Nuts
    GM100690Courtesy of GENERAL MOTORS CORP.
  5. Install the pushrod to the clutch pedal.
  6. Bleed the hydraulic system. Refer to Hydraulic Clutch Bleeding .