LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 250 (Rear Suspension System) >> Repair Instructions >> Rear Axle Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the rear axle (2) to the vehicle.
  2. Install the following components to the rear axle (2):
    • The rear axle mounting bolts (4)
    • The washers (3)
    • The nuts (1)
    Fig 1: Identifying Rear Axle Components
    GM493317Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Tighten the nuts.

    Tighten:  Tighten the nuts to 60 N.m (44 lb ft) plus 120 degrees.

  4. Install the shock absorber lower mounting bolt (9).

    Tighten:  Tighten the bolt to 70 N.m (51 lb ft).

    Fig 2: View Of Shock Absorber Lower Mounting Bolt
    GM493308Courtesy of GENERAL MOTORS CORP.
  5. Install the park brake cables to the rear axle. Refer to Park Brake Cable Replacement - Right Rear and Park Brake Cable Replacement - Left Rear in Park Brake.
  6. Connect the park brake cables to the equalizer. Refer to Park Brake Cable Replacement - Right Rear and Park Brake Cable Replacement - Left Rear in Park Brake.
  7. Install the wheel speed sensor wiring harness to the retainers on the rear axle.
  8. Connect the wheel speed sensor harness to the wheel bearing.
  9. Install the brake pipe to the brake hose and wheel cylinder.

    Tighten:  Tighten the fittings to 27 N.m (20 lb ft).

  10. Install the brake pipe retainer bolts to the rear axle.

    Tighten:  Tighten the bolts to 6 N.m (50 lb in).

    Fig 3: Locating Brake Pipe Retainer Bolts
    GM493229Courtesy of GENERAL MOTORS CORP.
  11. Install the rear tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  12. Bleed the brakes. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure) in Hydraulic Brakes.
  13. Adjust the parking brake. Refer to Park Brake Adjustment in Park Brake.
  14. Lower the vehicle.