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Clutch Master & Actuator Cylinders: Installation

WARNING: This page is about a different car, the 2002 Pontiac Sunfire, 2002 Pontiac Grand Am, 2002 Oldsmobile Alero, and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install actuator cylinder on transaxle. Lubricate inside diameter of bearing with grease. Install transaxle. Tighten bolts and nuts to specification. See TORQUE SPECIFICATIONS  .
  2. Connect hydraulic line from clutch master cylinder to actuator cylinder. To connect line, pull release slide (round disc at connection) toward master cylinder. While holding release slide in this position, connect halves of connector, and then let go of release slide. A click should be heard.
  3. Install clutch master cylinder to firewall. Remove pedal restrictor from push rod (NEW clutch master cylinder only). Lubricate push rod bushing on clutch pedal. Connect push rod to clutch pedal. Install retaining clip. To complete installation, reverse removal procedure. Bleed hydraulic system. See CLUTCH HYDRAULIC SYSTEM  under BLEEDING.
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