Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Using the J 38400 (1), spread the top of the brake shoes apart and install the adjuster assembly (2) to the brake shoes.

Fig 1: Removing/Installing Brake Shoe Adjuster Assembly Using Special Tool
Courtesy of GENERAL MOTORS CORP.
Install the adjuster actuator lever to the pivot and the adjuster assembly. Ensure that the lever is properly engaged between the adjuster assembly and the brake shoe.

Fig 2: Identifying Brake Shoe Adjuster Actuator Lever
Courtesy of GENERAL MOTORS CORP.

NOTE: Do not over stretch the adjuster spring. Damage can occur if the spring is over stretched.

Fig 3: Identifying Brake Shoe Adjuster Spring

Courtesy of GENERAL MOTORS CORP.

Install the adjuster spring. Ensure that the loop end of the spring fully engages the tab on the actuator lever.
Adjust the drum brakes. Refer to Drum Brake Adjustment .
Install the brake drum. Refer to Brake Drum Replacement .
Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
Lower the vehicle.