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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 244 (Automatic Transaxle - 4T40-E/4T45-E - Introduction, Service & Replacement) >> Repair Instructions >> Stub Axle Shaft Sleeve and Seal Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Important

  1. The stub axle shaft sleeve and seal must be replaced together. DO NOT replace the sleeve or seal separately.
  2. Install the new seal. Use the J 41102  . Lubricate the seal lip with a light wipe of transmission oil.
    IMPORTANT: Carefully guide the stub axle shaft past the lip seal. Do not allow the shaft splines to contact any portion of the seal lip surface, otherwise damage to the seal will occur.
  3. Install the two new snap rings on the stub shaft.
    Fig 1: Identifying Stub Axle Shaft Snap Ring
    GM104554Courtesy of GENERAL MOTORS CORP.
  4. Install the stub shaft into the transmission. Use a mallet.
    Fig 2: View Of Stub Shaft
    GM104558Courtesy of GENERAL MOTORS CORP.
  5. Install the drive axle assembly. Refer to Wheel Drive Shaft Replacement in Wheel Drive Shafts.
  6. Lower the vehicle.
  7. Inspect the oil level. Refer to Transmission Fluid Checking Procedure .
  8. Inspect the shaft and the seal for leaks.
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