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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 244 (Automatic Transaxle - 4T40-E/4T45-E - Introduction, Service & Replacement) >> Repair Instructions >> Output Axle Shaft Sleeve and Seal Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Important

  1. The stub axle shaft sleeve and seal must be replaced together. DO NOT replace the sleeve or seal separately.
  2. Use the J 41228  to install a new sleeve on the stub axle shaft. Ensure that the collar is located in the snap ring groove when installing.
    Fig 1: View Of J 41228
    GM104568Courtesy of GENERAL MOTORS CORP.
  3. Use the J 41102  to install the new stub axle seal. See Special Tools and Equipment .
    Fig 2: Identifying J 41102
    GM569238Courtesy of GENERAL MOTORS CORP.
  4. Install one new snap ring on the output shaft.
    Fig 3: Locating Drive Axle Retaining Clip
    GM569164Courtesy of GENERAL MOTORS CORP.
  5. Install the drive axle assembly. Refer to Wheel Drive Shaft Replacement in Wheel Drive Shafts.
  6. Lower the vehicle.
  7. Inspect the output axle shaft sleeve for leaks.
  8. Inspect the transmission oil level. Refer to Transmission Fluid Checking Procedure .