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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 244 (Automatic Transaxle - 4T40-E/4T45-E - Introduction, Service & Replacement) >> Repair Instructions >> Case Side Cover Seal Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Use the J 41102  and a mallet in order to install the new case cover seal.
    Fig 1: Identifying J 41102
    GM569238Courtesy of GENERAL MOTORS CORP.
  2. Use the J 41228  in order to install a new sleeve on the output axle. Install the J 41228  so that the collar is in the snap ring groove.
    Fig 2: View Of J 41228
    GM569243Courtesy of GENERAL MOTORS CORP.
  3. Install the axle shaft retaining clip onto the output axle.
    Fig 3: Locating Drive Axle Retaining Clip
    GM569164Courtesy of GENERAL MOTORS CORP.
  4. Install the drive axle assembly. Refer to Wheel Drive Shaft Replacement in Wheel Drive Shafts.
  5. Lower the vehicle.
  6. Inspect the shaft sleeve for leaks.
  7. Inspect the transmission oil level. Refer to Transmission Fluid Checking Procedure .
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